I had skipped the riveting of the engine mounts to the longerons on Pages 29-06 and 29-07, as the plans called for you to rivet these to the longerons (meaning the longerons would need to be primed), but then later on on Page 29-09 asked you to countersink the longerons for the dimples in the skins. I didn't want to have to reprime all these countersunk holes, so instead, i just clecod the engine mounts to the longerons and proceeded with steps on Page 29-08 - clecoing on the side skins and drilling the upper drag fittings and cowl attach hinges.
So now i went back to Pages 29-06 and 29-07 and riveted the engine mounts to the longerons. All went well using the squeezer. I used the pneumatic rivet puller for the Cherry rivet, and there was one Cherry rivet which did not set properly. I removed this by punching out the stem, then drilling out the rivet as usual (the cherry rivet bodies are just aluminium, so it came out easily).
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The 'no hole yoke' worked well here. |
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The Cherry rivets can be set with the hand squeezer, but it is a lot more satisfying using the pneumatic tool! |
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The Cherry on the bottom right did not set correctly - no idea why. The stem broke off early leaving the rivet not properly set. |
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Here you can see how the stem did not pull into the rivet body, and the stem broke off early. No idea why! |
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I punched out the stem using a pin punch.. |
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Then drilled and snapped off the head as usual (i used a #30)... |
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The rivet punched out easily. |
Dimpling the cowl hinges and firewall
Once other small task which was called out on Page 29-08 was to dimple the cowl attach hinge shim. This gets installed between the firewall flanges and the cowl attach hinge (which is countersunk). A small note here is that there is nowhere in the plans which asks you to dimple the flanges of the firewall - since the side skins will go on very soon (and since i had already done all the required drilling of the side skins), i went ahead a dimpled the flanges of the firewall at this time - but only at the locations where the side hinges will be located. I will dimple the areas associated with the upper skin at a later date.
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